- Versatility
- Durability
- Print Quality
- Profitability in Large Runs
Screen Printing Process Service
Screen printing is a printing technique that uses a mesh to transfer ink to a surface, except for areas that are protected by a stencil or stencil. It is widely used in printing textiles, posters, vinyl and other materials.
Screen Printing step by step
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Design Creation: The first step is to create the design you want to print. This design can be digital or manual, but must be converted to a digital format for the next stage.
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Mesh Preparation: A suitable screen-printing mesh, which can be polyester or nylon, is selected and stretched over a frame. The mesh is then covered with a photosensitive emulsion.
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Design Transfer: The digital design is printed on a transparency, which is placed on the emulsion-coated mesh. This combination is exposed to ultraviolet light, hardening the emulsion in the exposed areas. The areas covered by the design remain smooth and wash away, leaving a stencil on the mesh.
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Ink Preparation: The appropriate ink is selected for the material on which it is going to be printed. There are several types of inks, such as plastisol, water-based and discharge inks, each with their specific properties.
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Printing: The mesh is placed on the material to be printed, and the ink is applied to the mesh. With the help of a squeegee, the ink is forced through the mesh and transferred to the material, creating the desired design.
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Curing: After printing, the printed material undergoes a curing process, where the ink dries and sets to the material using heat. This step is crucial to ensure the durability of the print.
Design Creation: The first step is to create the design you want to print. This design can be digital or manual, but must be converted to a digital format for the next stage.
Mesh Preparation: A suitable screen-printing mesh, which can be polyester or nylon, is selected and stretched over a frame. The mesh is then covered with a photosensitive emulsion.
Design Transfer: The digital design is printed on a transparency, which is placed on the emulsion-coated mesh. This combination is exposed to ultraviolet light, hardening the emulsion in the exposed areas. The areas covered by the design remain smooth and wash away, leaving a stencil on the mesh.
Ink Preparation: The appropriate ink is selected for the material on which it is going to be printed. There are several types of inks, such as plastisol, water-based and discharge inks, each with their specific properties.
Printing: The mesh is placed on the material to be printed, and the ink is applied to the mesh. With the help of a squeegee, the ink is forced through the mesh and transferred to the material, creating the desired design.
Curing: After printing, the printed material undergoes a curing process, where the ink dries and sets to the material using heat. This step is crucial to ensure the durability of the print.
Advantages and Virtues of Screen Printing
- Versatility: It can be used on a wide variety of materials, such as fabrics, paper, glass, ceramics and plastic.
- Durability: The inks used in screen printing are very resistant and durable, making the prints long-lasting.
- Print Quality: It offers excellent print quality with vivid and defined colors.
- Profitability in Large Runs: It is very profitable for large print runs, since the cost per unit decreases significantly as the number of impressions increases.
Frequntly Asked Any Questions
Screen printing is a printing technique that uses a mesh stretched on a frame, known as a screen, to transfer ink onto a surface. The design is etched onto the screen, blocking areas that should not receive ink. The ink is applied with a squeegee, going over only the open areas of the design.
Screen printing is ideal for printing in large quantities due to its durability and resistance. The inks used are resistant to fading and wear, ensuring that the prints maintain their quality over time. In addition, it allows customization of designs and the use of special inks to create unique visual effects.
Screen printing is versatile and can be applied on a wide variety of materials, including paper, fabric, plastic, glass, metal, and more. This makes it a popular choice for creating personalized products and advertising.
The cost of screen printing can vary depending on the size of the project, the number of units to be printed and the type of material used. Generally, unit costs decrease as the quantity printed increases, making it an economical option for long-run projects.
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